Universal Bending Machine

The numerically controlled universal bending machine from Oakley Industrial Machinery is a fully programmable solution for bending heating elements with one or two bending units. It can perform automatic bending on a single plane or multiple planes, accommodating a wide range of shapes, sizes, and bending angles.

Using OIM’s 3D-graphic programming software, operators simply enter the geometric data of the heating element. The machine automatically generates the bending program, leveraging previous bending experience stored in its database. Preset programs allow the machine to achieve accurate dimensional tolerances from the very first element, minimizing setup time and ensuring consistent, repeatable results.

Universal Bending Machine for Heating Elements

Advantages

The concrete advantages that make the difference

Dimensional Tolerance Compliance from the First Part

By entering standard bending data, the machine automatically and reliably generates the execution program, drawing on a database of prior bending experience. This delivers a correct part on the first try, eliminating the need for manual adjustments.

Advanced Software

Our 3D graphic programming software lets you create and run the bending program instantly — just enter the heating element’s geometric data. Parts can also be simulated before production, guaranteeing the best result with zero risk of collisions.

Minimal Setup Time, Consistent Precision

Main movements are controlled by electric axes, with all position and power parameters saved directly with the part program. Fewer mechanical adjustments mean faster setup and precise, repeatable positioning at every changeover — no specialist operator required.

 

Reduced Maintenance, Maximum Reliability

An optimized design cuts maintenance needs and component wear, making the machine more reliable and dependable over the long run.

Simple, Fast Programming

Simple, fast programming with storage for up to 10,000 programs.

Bending Heating Elements of Any Length

The machine bends heating elements of varying lengths, with tolerances programmable for each branch of the element.

Details

Discover all the details of the machine

CONTROL PANEL ON CART-MOUNTED SUPPORT

The control panel includes a computer, touchscreen, and keyboard, with product visualization for each bending step.

HORIZONTAL BENDING BENCH STRUCTURE

PNEUMATICALLY ACTUATED TRAVELING CLAMP

The traveling clamp is driven by a brushless motor (1st numerically controlled axis).

PNEUMATIC FIXED CLAMP

The pneumatic fixed clamp is used to secure the heating element during the bending cycle.

NUMERICALLY CONTROLLED BENDING UNIT

(2nd controlled axis)

PRE-ARRANGEMENT FOR ROTATING TRAVELING CLAMP

(3rd controlled axis)

NOTE

The universal CNC bending machine includes an electronic device for measuring heating element length, as well as a dedicated safety PLC.

Optional

Discover all the optional for the machine

  • ROTATING CLAMP FOR 3D ELEMENTS
  • LASER SCANNER
  • EXTENSIONS, FOR ELEMENTS HAVING A LENGTH OVER 3000 MM
  • BENDING ROLLS AND CLAMPS
  • BENDING HEAD FOR SMALL RADII
  • CONNECTION OF THE BENDING MACHINE

The rotating clamp offers the possibility to produce 3D (multiplane) elements in automatic mode (for elements with a diameter up to 12 mm The clamp is supplied with a bending roll for 3D elements with OD=18 mm and a clamp for a diameter (to be defined).

It offers the possibility to delimit a programmable work area and launch the bending cycle without two-hand control.

A wide range of extensions from 1000 to 6000 mm to be added to the base model.

065.08.146-00: Bending roll (for standard head). PM00001555*0: Bending roll for 3D elements (for standard head with rotating clamp). P3967*0: Bending roll for Heavy Duty head. PM00001371*0: Clamp for rotating unit (in addition to the clamp supplied with the machine).

Bending head for small radii, adjustable, for bending machine mod. 170/50 e 171/50 (bending roll diameter range 12 ÷ 17 mm). Max element outer diameter: Ø8,5 mm.

to a remote database, to allow for saving and backup of the bending programs.

  • The rotating clamp offers the possibility to produce 3D (multiplane) elements in automatic mode (for elements with a diameter up to 12 mm The clamp is supplied with a bending roll for 3D elements with OD=18 mm and a clamp for a diameter (to be defined).

4 ideas to improve the efficiency of bending heating elements

Technical characteristics

Minimum length of heating elements — with measure
20" (500 mm)
Minimum length of heating elements — without measure
12" (300 mm)
Maximum length of heating elements
118" (3,000 mm) — extendable up to 354" ( 9,000 mm) with optional extensions (see options)
Maximum difference in length of heating elements
7.08" (180 mm)
Maximum length of terminal pin
1.6" (40 mm)
Minimum programmable length of last straight section (limited by the physical clearance between clamp and bending center)
1.8" (45 mm) - 5" (130 mm) with Heavy-Duty Head
Number of programmable bends per cycle
80
Max. bending speed
360°/sec
Tolerance on diameter (when bending 2+ elements at a time)
±.0023" (0,06 mm)
Power supply
V to be defined
Pneumatic supply
6 Atm
Installed power
3 KVA

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