This system takes your heating elements from raw output off the reducing mill to ready-for-vulcanization parts, in one continuous, automated flow. Each element moves through a series of synchronized stations, so you get consistent results without operators handling parts between steps.

Here’s what happens along the way:

• Measuring and centering — each part is measured and positioned automatically, so downstream stations always work from an accurate reference point.
• Plug removal — the plastic filling plug is extracted automatically, with integrated preheating to handle threaded or tightly fitted plugs without damage.
• Terminal pin cutting — pins are trimmed to the exact length you need, keeping every element within spec.
• Stretching — each element is stretched to its final calibrated length, giving you straightness and dimensional accuracy you can count on.
• End tapering — both ends are tapered to prepare a clean surface for vulcanized rubber seals, so the connection to the lead wire holds up over time.
• Electrical testing — every finished element is tested before moving on, so compliance is verified before it reaches your next process step.
• Laser marking — permanent marking with text, QR, or Data Matrix codes gives you full traceability across the product’s life.

The result: fewer manual steps, tighter tolerances, and finished elements that are ready for vulcanization the moment they leave the line.